Safe, Simple And Efficient 2.5-26 Ton Flat Lifting System

Features of 2.5-26 Ton Flat Lifting System:

• Higher Quality 2.5-26 Ton Flat Lifting System:

  What Is the Flat Lifting System?

   

  The Flat Lifting System is a complete precast concrete lifting solution consisting of flat lifting anchors, ring lifting clutches, and rubber recess formers. Designed for lifting precast wall panels, slabs, beams, and other concrete elements, the system provides a safe, simple, and efficient handling method throughout manufacturing, storage, transportation, and installation. All components are engineered to work together, ensuring secure engagement, reliable load transfer, and consistent lifting performance for working loads from 2.5 to 26 tons.

   

  Features

   

   Manufactured from premium-grade steel using precision stamping and hot forging for exceptional strength and durability.

   Ring lifting clutch is proof load tested to the specified safety factor before shipment.

   Each production batch undergoes strict dimensional inspections to verify tolerances, consistency, and product quality.

   Complete lifting system designed with clearly marked safe working loads for safe and efficient lifting operations.

   Precision-engineered components provide secure engagement, easy installation, long service life, and dependable performance in demanding precast concrete applications.

   

  Applications

   

  The 2.5–26 Ton Flat Lifting System is widely used in precast concrete factories and construction projects for safely lifting, transporting, and installing wall panels, floor slabs, beams, columns, staircases, bridge components, culverts, utility structures, and other heavy precast concrete elements. Its reliable performance, high safety standards, and compatibility with various precast lifting anchors make it an ideal solution for residential, commercial, industrial, and infrastructure projects.

  
  

  You can get free samples to check whether they can meet the requirements.

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• Safe, Simple And Efficient 2.5-26 Ton Flat Lifting System with Shorter Lead Time:

  Installation of Spread Anchors

  
  

  

   

  Floating installation

  Application for: columns, beams, trusses, π-slabs. Installation aid: Holding plate

  Open up the recess former ②insert anchor①, press holding plate ③into recess former and press into the wet concrete.

   

  

  
  

  Mounting on the formwork(wood/steel)

  Installation aid: Holding bolt S1 or S2

  Drill through the formwork, push through the holding bolt ⑤, screw into the recess former②, with inserted anchor①, draw up against formwork and tighten with wing nut.

  
  

   

  Mounting on the formwork(wood)

  Installation aid: Holding plate

  Nail or screw the holding plate ④onto the formwork.Press on the recess former ②, with inserted anchor①.

  
  

   

  
  

  Mounting on the formwork(steel)

  Installation aid: Magnetic plate

  Magnetic holding plate ⑥grips the formwork. Press the recess former②, with inserted anchor ①onto pins.

  
  

  Spread Anchors Using Process

  
  

  

  
  

  
  

   

  1. Removing the formwork sections

  Before lifting the precast concrete unit, as many sections of the formwork as possible should be removed in order to minimise adhesion to the formwork. Inadequate stripping is the most common cause of flaking of the precast concrete unit or of anchor failure. The forces acting on the lifting system may be several times the actual weight of the precast unit.

   

  2. Removing the recess formers

  To strip the recess former, two rods are inserted in the holes in the recess former, which is then levered out by scissors action. This technique will guarantee a long lifetime for the recess former. Attempting to remove the recess former using the tip of a carpenter's hammer will destroy it.

   

  3. Fitting the ring clutch

  To transport an element, insert the suitable ring clutch for the load group over the anchor head in the concrete recess. The load ranges are foolproof.

   

  4. Locking the ring clutch

  Securely lock the ring clutch with a straightforward hand-operated movement of the locking bolt. The resulting connection is secure, allowing the ring clutch to move freely in any direction. The precast element can now be safely lifted out of the formwork and transported to its storage location.

   

  5. Assembly

  A primary advantage of the HULK Metal Rapid Lift System is that the slinging devices (ring clutches) remain attached to the crane hook and do not need to be transported by hand.The ring clutch can be released manually by pushing back the locking bolt once the device is off-loaded.

   

  6. Tilting slabs without tilting the table

  The hulk metal ring clutch can be used to move flat-manufactured precast units from a horizontal to a vertical position. The direction of the pull is at right angles to the built-in anchor.To avoid flaking of the concrete, the erection anchor should be properly embedded in the

  unit. Spread Anchors Using Process: The use of cross-beams when lifting is recommended to avoid torsional forces.

  
  

  Application and Misuse of Ring Clutch

  
  

   

  
  

  1. Engaging:

  Insert the ring clutch into the recess in the concrete and securely fasten the locking bolt or slide manually until it reaches the maximum position. Proceed with the lifting operation.、

   

  2. Lifting:

  The ring clutch can be subjected to loads in any direction (do not exceed the load limits of the anchors!). Angled pull of up to 60° due to the use of a spreader is permissible.

   

  3. Releasing:

  Manual ring clutch: push back the bolt by hand. Now the ring clutch is released.

  
  

  Misuse of the Ring Clutch

  
  

  

  
  

  If the shackle is beneath the clutch head when subjected to the load, it may lock in the position illustrated. The round shackle will become bent then when the load is raised.

   

  If the shackle is pulled towards the top surface of the slab when subjected to the load, it may become bent on the edge of the slab.

   

  In the upper position, the shackle may lock within the clutch housing. A narrow lifting cable angle will cause the shackle to become bent. The problem can be overcome by turning the shackle through approx 45°.

  
  

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• Safe, Simple And Efficient 2.5-26 Ton Flat Lifting System With Better Service:

  Dedicated Customer Support Team:

  
  Our knowledgeable service specialists work closely with you from inquiry to delivery, providing fast quotations, technical consultation, OEM support, and practical solutions tailored to your project requirements.

  
  

  24/7 Availability:

  
  No matter your time zone, our team is available around the clock to respond to inquiries, provide production updates, coordinate shipments, and help resolve unexpected issues promptly.

  
  

  Order Tracking and Feedback:

  
  We maintain full visibility throughout the manufacturing process, sharing regular progress reports, inspection results, packaging status, and shipping information so you always know your order's current stage.

  
  

  Quality Assurance:

  
  From raw material selection to finished product inspection, every production stage follows strict quality control procedures. Comprehensive testing and detailed inspections ensure reliable performance, dimensional accuracy, and dependable lifting safety.

  
  

  
  

  You can benefit from the comprehensive services of a dedicated client team.

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• Cost-controllable 2.5-26 Ton Flat Lifting System:

  Reliable Manufacturing Capability:

  
  

  Supported by advanced production equipment, experienced engineers, and strict process management, we deliver high-quality Flat Lifting System components with consistent performance, competitive lead times, and dependable global supply.

  
  

  Strategic Cost Management:

  
  

  By optimizing production processes, integrating supply chain resources, and improving manufacturing efficiency, we help reduce procurement costs while maintaining high product quality and stable delivery schedules.

  
  

  Brand Development Support:

  
  

  We provide comprehensive OEM and private label services, customized packaging, and laser marking to strengthen your market presence and enhance customer recognition.

  
  

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